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Premiums Custom Printed Mailer Boxes

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Product Description :

Premium custom printed mailer boxes from Prime Boxes are designed to protect your products while elevating your brand at every touchpoint. Ideal for eCommerce shipping, retail presentation, and subscription packaging, our mailer boxes combine durability, customization, and visual impact. From bold exterior branding to refined structural strength, PrimeBoxes helps USA-based businesses deliver memorable unboxing experiences that build trust, drive repeat purchases, and reinforce brand identity.

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Explore Our Custom Mailer Box Options

PrimeBoxes offers a wide range of custom mailer box styles tailored to different products, industries, and shipping needs. Whether you need sleek subscription boxes, sturdy eCommerce mailers, or branded promotional packaging, our solutions are fully customizable in size, material, and print. Each box is engineered for secure delivery while maintaining a premium look that reflects your brand’s value.


Customize Your Mailer Boxes & Get Instant Pricing

Our streamlined ordering process makes customization simple and transparent. Choose your box dimensions, material, printing method, and finishing options to match your brand vision. PrimeBoxes provides instant pricing with no hidden costs, allowing you to plan confidently and stay within budget. From startups to established brands, we make custom packaging accessible and scalable.


Why Choose Prime Boxes for Custom Printed Mailer Boxes

PrimeBoxes is built around quality, flexibility, and customer success. We focus on delivering packaging that not only looks professional but also performs reliably in real-world shipping conditions.

No Minimum Order Quantity

Order exactly what you need without overstocking. Our no minimum order policy supports small businesses, product launches, and seasonal campaigns while still offering the same premium quality as large-volume orders.

Fast Turnaround Times

We understand tight deadlines. Our efficient production process ensures quick turnaround times without compromising print clarity or material strength, helping you meet launch dates and fulfillment schedules.

Premium Quality Digital & Offset Printing

Choose between high-resolution digital printing for short runs or offset printing for large-scale consistency. Both options deliver sharp colors, crisp text, and professional finishes that enhance brand perception.

Intuitive Online Design Support

Our design support simplifies the customization process. Whether you upload ready artwork or need guidance, PrimeBoxes ensures your packaging design aligns perfectly with your branding and box structure.

Responsive Customer Support

Our packaging specialists are available to assist at every stage, from material selection to final approval. Clear communication and proactive support help prevent delays and ensure complete satisfaction.

100% Recyclable & Eco-Friendly Packaging

PrimeBoxes prioritizes sustainability. Our custom mailer boxes are made from recyclable materials, helping brands reduce environmental impact while appealing to eco-conscious customers.


Material Options for Mailer Boxes

Selecting the right material is essential for product protection and presentation. PrimeBoxes offers durable, tested materials suited for different shipping and branding requirements.

White Corrugated Cardboard

White corrugated cardboard provides a clean, premium surface ideal for vibrant full-color printing. It’s a popular choice for retail-ready packaging and high-contrast branding.

Kraft (Brown) Corrugated Stock

Kraft mailer boxes offer a natural, rustic appearance that works well for eco-focused brands. Strong and cost-effective, this option supports minimalist and sustainable branding strategies.

Premium Rigid & E-Flute Options

For luxury or fragile products, rigid and E-flute materials provide added strength and structure. These options enhance perceived value while ensuring superior protection during transit.

Lightweight vs Heavy-Duty Mailer Materials

Lightweight mailers are ideal for reducing shipping costs, while heavy-duty materials are designed for bulkier or delicate items. PrimeBoxes helps you balance cost, protection, and performance.


Designing Your Custom Printed Mailer Box

Effective mailer box design goes beyond visuals. Consider logo placement, brand colors, typography, and interior printing to create a cohesive unboxing experience. PrimeBoxes reviews your artwork before production to ensure accurate alignment, color consistency, and print readiness, helping your packaging look professional from every angle.


Industries Using Custom Printed Mailer Boxes

Custom printed mailer boxes are widely used across industries, including eCommerce retail, cosmetics, apparel, electronics, food products, subscription services, and promotional marketing. Their versatility makes them ideal for brands seeking reliable shipping combined with strong brand presentation.

Paper Stock:SBS (16 to 24 pt), Kraft, Corrugated (E, B, AB flutes etc.)
PrintingOffset (CMYK, Up to 4PMS colors)
FinishingMatte/Gloss Lamination, Spot UV, Soft touch
ProofDigital 2D Flat view or 3D mockup

File Resolution:
Minimum 300 dpi resolution is required for optimal results

RGB to CMYK
Color mode must be in CMYK to be a print ready document. In the event that file(s) are submitted utilizing some other color mode, for example RGB, the file(s) will be changed over to CMYK during preflighting

Bleed, Cutline and Safety
Add a total of 0.25” to your original size for proper bleed. (0.125” to each side of your document)

Most orders are shipped within 7 to 10 working days.

Primeboxes makes every effort to ensure a timely delivery, There are however situations that are beyond our control and the delivery times may be affected by the following,

  • Artwork issues
  • Federal holidays
  • Large quantities
  • Force majeure

Primeboxes strives to not just meet your expectations but to help you achieve success in your business. However, in the rare event that a “manufacturing defect” occurs, we offer a re-print or a refund

The deadline for all reprint / refund requests is “7 calendar days” from the delivery date. Lost shipments must be reported within 15 days from the ship out date. We understand that unexpected events occur and we do our best to accommodate. If your circumstances are likely to change and you wish to cancel order that is already in process, please inform us as soon as possible. Your refund will depend on how close your order is to completion. Of course, if we have not begun working on your order, you are entitled to a complete refund.

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Frequently Asked Questions

Turnaround times vary based on order size and printing method, but most custom mailer box orders are completed quickly to meet standard business timelines.

Yes, interior printing is available to enhance unboxing experiences with messages, patterns, or additional branding elements.

Absolutely. PrimeBoxes offers custom printed mailer boxes with no minimum order quantity, making them accessible for all business sizes.

Yes, our mailer boxes are made from recyclable materials and support sustainable packaging initiatives.

We create mailer boxes in fully custom sizes to ensure a perfect fit for your products and reduce unnecessary shipping space.

Every design is reviewed by our team to ensure print accuracy, proper alignment, and optimal results before production begins.

Ready to Order Custom Printed Mailer Boxes?

Upgrade your packaging with premium custom printed mailer boxes from PrimeBoxes. Whether you need branded shipping boxes or high-end retail mailers, our team is ready to deliver quality, speed, and reliability. Request a custom quote today and let PrimeBoxes help your brand stand out from the moment your package arrives.